Audi 100

1982-1990 of release

Repair and car operation

Audi 100
+ 1.1. Controls and devices
+ 2. Technical characteristics
+ 3. Engines
+ 4. Cooling system
+ 5. An exhaust system
+ 6. The power supply system
- 7. Transmission
   + 7.1. Coupling
   + 7.2. A mechanical drive of deenergizing of coupling
   + 7.3. A hydraulic drive
   - 7.4. A transmission
      + 7.4.1. Type 014 four-speed transmission
      + 7.4.2. A five-speed transmission of type 013 or 093
      - 7.4.3. A five-speed transmission of types 016 and 012 Removal and transmission installation Transmission dismantling A primary shaft Dismantling and assemblage of a secondary shaft Transmission assemblage
      + 7.4.4. The mechanism of management of gear change КП of type 016
      + 7.4.5. An automatic transmission
   + 7.5. A drive of forward wheels
+ 8. A running gear
+ 9. A steering
+ 10. Brake system
+ 11. A body
+ 12. An electric equipment

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eb52c3b6 Transmission assemblage

Selection of a thickness of an adjusting washer

The size and, mm
Thickness of an adjusting washer, mm

1. To establish differential in gathering in картер couplings.
2. To establish a cover of differential and to wrap bolts of its fastening by the moment 25 Нм (2,5 кгсм).
3. To establish flanges of a semiaxis and to wrap bolts of their fastening by the moment 20 Нм (2,0 кгсм), having fixed thus flanges from проворачивания.
4. To establish an axis 23 (fig. Carter of type 016 transmission see) intermediate gear wheel of a backing. To establish on an axis an intermediate gear wheel 26 backings, the synchronizer 25 and a spring 24. To check up before installation an axial backlash between an end face of the synchronizer 25 and an end face of an intermediate gear wheel 26 backings. It should be 0,75–2,30 mm (is minimum admissible 0,20 mm). After that to insert a plate 22 and to fix it on картере transmissions a bolt 19. To put on fingers of the synchronizer 25 spring скобу 21.
5. To insert a secondary shaft together with a rod of a plug of 1st and 2nd transfers in картер transmissions, having drawn in thus a clamp.
6. To insert a clamp 28 backings in картер transmissions.
7. To wrap a bolt of 5 fastenings of the lever of 27 inclusions of a backing.
8. To get the lever of 27 inclusions of a backing in картер transmissions before combination of its carving plug with a bolt, then to wrap a bolt of 5 fastenings of the lever the moment 35 Нм (3,5 кгсм).
9. To include some times a backing and to check up ease of operation of the intermediate mechanism of inclusion of a backing.
10. To include a backing.
11. To establish a secondary shaft 26 (fig. type 016 Transmission see) with a plug of 25 switchings of 1st and 2nd transfers, a rod 22 and a lead 23 in картер transmissions.
12. To establish in картер a primary shaft together with a plug of 28 switchings of 3rd and 4th transfers, inserted into a groove муфты 32 (fig. 3.25 see) synchronizer.
13. To establish clamps 5 (fig. Carter of type 013 transmission see) rods of plugs.
14. To establish a rod 21 (fig. type 016 Transmission see) plugs of switching of 3rd and 4th transfers together with a pin 20.
15. To fix plugs and a lead spring pins.
16. To establish persistent bolts of rods of plugs with new cardboard linings.
17. To fix a secondary shaft rather картера and to measure the size and.
18. To pick up an adjusting washer 21 (fig. Secondary shaft КП 016) see a demanded thickness and then to establish it on a shaft (cм. Tab. Selection of a thickness of an adjusting washer).
19. Напрессовать a gear wheel of 22 5th transfers of a secondary shaft, preliminary its heating to temperature 120 S.Pri it the gear wheel fillet should be turned to the bearing.
20. To establish a washer 23 and to wrap a bolt 24 in an end face of a secondary shaft the moment 50 Нм (5,0 кгсм).
21. To fix a primary shaft rather картера.
Напрессовать an internal ring 14 (fig. Primary shaft КП 016 see) cylindrical roller bearing, preliminary its heating to temperature 120 j to establish the bearing 15.
22. To define a thickness of a lock ring 16 so that an axial backlash did not exceed 0,05 mm.
23. To establish on a primary shaft a gear wheel of 28 5th transfers with муфтой the synchronizer, the needle bearing 29 with an internal ring 30 and a plug 36 (fig. type 016 Transmission see).
24. To fix a plug of inclusion of 5th transfer by a spring pin 37.
25. To establish a lock ring 27 (fig. Primary shaft КП 016 see).
26. To establish on a nave the synchronizer of 5th transfer.
27. Напрессовать a nave 25 with a gear wreath on a primary shaft, preliminary its heating to temperature 120 With.
28. Напрессовать the second internal ring 22 bearings.
29. To establish a cover 41коробки transfers together with a lining 40.
30. Напрессовать the first internal ring 42 bearings.
31. To establish a washer 43 and to wrap a bolt 44 in an end face of a primary shaft the moment 50 Нм (5,0 кгсм).
32. To wrap bolts of fastening of a cover the moment 25 Нм (2,5 кгсм).
33. To establish new заглушку 45.
34. To apply a thin film hermetic on interfaced surfaces картеров transmissions and couplings and to connect them. To tighten bolts of fastening by the moment 25 Нм (2,5 кгсм).
35. To apply a thin film hermetic on interfaced surfaces картера couplings and covers 16. To establish a cover and to wrap bolts of 18 its fastenings.
36. To establish the lever of the switch of transfers, thus it should be established vertically.